InputRequirementsOutputControlled physical systems

Software thinking. Physical systems.

Falken converts real-world requirements into controlled physical systems. We design products as configurable systems, then manufacture the version each customer needs without dedicated tooling.

ConfigurationStatus / Released
Width
214
Count
03
Clearance
1.2
Rev
07
Contour 36 of 36Parameters in, controlled form out

01Approach

Controlled variation, not one-off customization

Most products are made in one fixed shape, even when every customer uses them a little differently. We design the product as a system instead, with stable interfaces, defined parameters, and known limits. Each customer's version is a new configuration of the same design, with its own revision history.

  1. Requirementsbecome parameters
  2. Parametersbecome geometry
  3. Geometrybecomes a controlled build
Version AStraight sides, square base
Version BWider in the middle, round top
Version CRibbed, with a twist

Three shapes from one design. Illustrations only, not products.

02Products

BehrBox, the first product built on this model

BehrBox

BehrBox keeps closed medication vials organized and easy to carry within healthcare facilities. Each hospital's version is a controlled configuration of the same design, built around its own vial list.

You send
A vial list and quantities
You tell us
The drawer or cart it goes in
We design
A box that fits both
We make it
To order, no mold

04Contact

Bring us a real-world requirement

Describe the problem, the people who deal with it, and the constraints. We'll help turn it into a controlled configuration.

Talk with Falken